2011 - Volume #35, Issue #2, Page #39
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Dry Ice Blasting Beats Sand
"The owner of the tractor didn't want to use sand or soda as they are more aggressive and can get into the engine and other areas," says Rositski. "In a couple of hours we had the block and other parts cleaned up. Paint that had broken down from contact with fuel over the years peeled away, too. If it had been enamel paint, we could have blasted tar off without compromising it."
He points out that sandblasting tin can produce warping from the friction and heat. Dry ice by its nature doesn't produce heat and can easily be adjusted for less aggressive blasting by dialing down the air pressure.
After blasting heavy asphalt or grease off equipment, sand has to be disposed of. And if you use liquid solvents to clean up a machine, you have to contain the hazardous materials. Dry ice avoids both problems as it simply evaporates.
"It isn't as hard on equipment as sand or even soda blasting is," he says. "The dry ice particles get into and behind the material and pulverize it. And then you just sweep up the material."
Rositski operates one of half a dozen dry ice blasters in Wisconsin. He does a lot of work cleaning up black topping machines for road crews. Until the mid 1990's, dry ice blasting required two large flatbeds for transport. Today a portable machine is about the size of a dishwasher.
Dry ice blasting machines can rent for as much as $1,500 a week, not counting an air compressor and a supply of dry ice. He uses a 4-cylinder Deere diesel-powered compressor that puts out 185 cu. ft. per min. with 120 psi at the nozzle.
"I have a 550-lb. ice chest that holds enough for about a day," he says. "I use about 60 lbs. per hour on the low end, but if I turn up volume and pressure, I get more coverage, freezing the surface quicker. The grease comes off easier."
He suggests contacting dry ice suppliers to find an operator or to find where a machine can be rented. Rositski charges customers from $150 to $200 per hour, depending on travel time from his home.
"Some contractors charge up to $300 per hour," he says. "It can be done year round, but it's most efficient in the fall and winter. Cooler weather makes a big difference."
Contact: FARM SHOW Followup, Steve Rositski, 32 De-grease, #93 U.S. Hwy. 63, Baldwin, Wis. 54002 (ph 612 578-1157; steve@32degrease.com; www.32degrease.com).
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